Wire rope is a form of metal which is twisted into helix form. And you may not be able to cut this wire rope just like the normal rope. But to cut the rope you have to know the exact process on how to cut wire rope. As mentioned earlier it’s not like the normal rope.

That’ why we have ended up with this article with enough information to cut any wire rope. Let’s have a look-

How to Cut Wire Rope: Process Guide

So, there are the much more strong wires that you have to deal with. There may several ways to cut the wire rope. You must find the best and most suitable one for yourself. Before jump into any direct suggestion and conclusion, you just need to know in a brief about the full brief process to cut wire ropes.

Let’s have a look at the process and then choose the best one.

Using Diagonal cutter

The best manual way to cut the wire rope is using a diagonal cutter. You have to choose the right diagonal cutter to wire rope. There are several types of the diagonal cutter. You have to choose the cutter according to the size of the wire diameter. If it seems that the wire’s thickness is large then you should choose such diagonal cutter which can create enough shear force to cut wire rope.

Using Diagonal cutterWhat you will need?

You will need-

  • Diagonal cutter
  • Measuring tape
  • Marking Pen

Step by step process

Step 1:

At first, measure how much you need to cut the wire rope. Then you have to just give that point a mark by using a marker pen.

Step 2:

You have to deal with the diagonal cutter now. At first, open the jaw of the pliers. In the cutter, there may stay a spring which can work to move the handle apart. If this doesn’t stay you need to pull the jaw to apart.

Step 3:

Now place the object into the jaw. Always remember to cut any object with any cutter you should place the object very close to the joint of the cutter.

Tips to follow:

But yes don’t forget those cutters which are manufactured to cut copper or plastic. You have to use those cutters to cut the wire with the starting tip point.

Step 4:

Now firmly press the handle with one hand. Don’t use your both hands. That won’t actually do any help to cut at ease.

Tips to follow:

Before cutting the wire rope you can go through troubleshooting to check exactly what kind of cutter you need. If you find that you are facing trouble to cut the wire and you aren’t getting any clean cut that means you have to choose stronger diagonal pliers.

Using the cold chisel

Another interesting manual process to cut wire rope is using wire rope. You won’t need any more cutters if you follow this process. The end of the cold chisel is sharp. That is the cutting edge. With that, the wire can be cut. But to know how to handle cold chisel you must go through the below part. Let’s see-

Using the cold chiselWhat you will need?

You will need-

  • A cold chisel
  • Hammer
  • Measuring tape
  • A working table

Step by step process

Step 1:

Mark the area on the wire where you want to cut. Then separate that point by using masking tape. Use tape on both sides of the marking point.

Step 2:

Hold the cold chisel in your hand. Hold with your thumb. The thumb should be near to the end edge means the cutting edge.

Tips to follow:

Don’t hold the chisel so tightly otherwise the force will be absorbed by yourself.

Step 3:

Now place the chisel on the cutting point. And then strike with the hammer gently. The wire will be divided automatically after two or three perfect strikes.

Tips to follow:

Don’t let your hand vibrate otherwise you won’t get a clean cut.

Using Butane Torch

Here’s the coolest way to cut any type of wire rope without any pain. You have to just use butane torch properly. Don’t worry we have properly explained How to cut wire rope process here. So cut the wire rope Like a pro

Using Butane TorchWhat you will need?

You will need-

  • Butane Torch
  • Marker pen
  • A simple drill
  • Pliers

Step by step process

Step 1:

At first, you have to decide how much you need to cut the wire rope. Then mark that point on the wire.

Step 2:

Take the drill. Remove the drill bit if there any. Now clamp the wire rope into the jaw of the drill. Rotate the shaft too tight. And hold the other portion of the wire with the pliers.

Step 3:

Now aim the butane torch on the marked point. Aim properly otherwise any accident can occur.

Step 4:

Wait till the wire gets red-hot. When it becomes red, hold the pliers tightly. Then turn on the drill. Without any delay, the wire will be divided into two parts.

Remember one thing you have to turn the drill and hold the pliers at a time. Don’t get late after the wire gets red.

Different types of Wire rope 

Wire ropes are mainly made with different types of materials for better strength and durability. And that is the speciality to the wire rope. Mainly with the three components wire rope are manufactured. And those are-

  • Wire
  • Core
  • Multiwire strands

And the wires are made by using the galvanizing process. That’s why the wire ropes can take more weight than the conventional ropes.

Bottom line

Therefore, you know now how to cut wire rope. You can apply the manual process or if you want to cut the wire like a pro. And you can apply the last process also. So, it depends on your need. Choose wisely according to your budget and need. Best of luck!